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Magnetic assemblies are a series of devices that use a combination of magnetic and non-magnetic materials. The aim is simple: the combination of magnetic and non-magnetic can create a high magnetic field by a special combination. This can produce extra power and output, but it can also lead to extensive cost reduction down the line.
Magnetic assemblies are used in various ways, and are commonly used in everything from high-powered displays to latches, signs, and even day-to-day working tools. So, it is inarguable that magnetic assemblies are a very important tool.
Magnetic assembly can be made up using a whole range of different tools and techniques. The materials used can vary, from ultra-simplistic to uber-specific. Each user can have their own personal needs for a magnetic assembly. Typically, though, the magnet alloy within a magnetic assembly will include materials like ferrite magnets, samarium cobalt magnets, aluminium nickel cobalt magnets, and neodymium iron boron magnets.
The non-magnetic materials are equally varied and specific. They come in various forms and styles, and this can include materials such as pure iron, aluminium, stainless steel, nylon, copper, and ABS/PBT.
TYPES OF MAGNETIC ASSEMBLY
Magnetic assemblies come in various forms, and their usages and purposes can vary quite drastically. For example, standard magnetic assemblies are used to try and provide the right balance between operational temperatures, strength, magnet size, and tolerance of the environment.
There are various main types, though, which might be worth focusing on. If you wish to use magnetic assemblies that make the utmost sense, then you should take a look at some of the key options below. These make up some of the most popular options out there for magnetic assembly, and could be just what you are looking for.
Some of the most common types of magnetic assembly, then, can fit in the following categories:
Magnetic coupling is our main product, and it is still not widely used today. But it is the development direction of the market because it is usually used to help transfer forces in space without actually making any physical contact.
Usually built with drivers and followers, these magnetically coupled components can force themselves through space in a linear or rotational manner. In fact, it does not produce any physical contact, thereby achieving better performance, service life and consistency. By using a magnetic field instead of a physical connection, this avoids the possible wear problems of similar systems that rely on physical contact. Therefore, magnetic coupling is very common in most modern industries.
Halbach is a very common assembly in the magnetic assembly industry. These are very common today for those who need magnetic arrays that can produce an excellent, high magnetic field using permanent magnets. The max magnetic strength of Halbach we made is 1.47T(147000 gauss).
These are designed using a specific rotating magnetic field vector, which helps to focus the magnetic field to one side. At the same time, this cancels out the other side. This allows for excellent density without the need for a power output or for cooling, which makes it unique from a standard electromagnetic.
Linear motors are increasingly common today. They use a form of driving technology that converts their electric energy to linear movement. This is vital as it allows for the movement of something without the need for a transmission device. When they are designed in the right way, this can ensure that devices can work exactly as intended.
They are very powerful and effective motors, designed to make sure that the current phase in the coils is changed, creating a change in the polarity of each of the coils. This is a fail-safe, power-free system used across various different industries worldwide.
Magnetic rollers are used to try and separate the metallic components from large mixtures of materials. For example, it could be used to help separate the metal within piles of wood, non-ferrous materials, and various wastes. This allows for easy separation of metals that could otherwise have been lost in waste.
For that reason, they are very commonly used to help separate the metallic component particles from larger mixtures. For that reason, they are very commonly used within the industry to help find materials that would have been lost. Their excellent pulley system is excellent for easy discovery of materials.
How does magnetic assembly work?
The process for magnetic assembly to work involves using, as mentioned above, both magnetic and non-magnetic materials. Magnetic alloys are extremely durable, making it hard for even the simplest of features to be worked into the alloy itself. However, by using non-magnetic materials, it is much easier to include and add in extra materials.
The use of some non-magnetic materials also allows for the magnetic material to be better protected. Mechanical stress and wear & tear are more common in brittle magnetic materials. However, this improves the durability of the magnetic and also improves the strength of the magnet alloy. By ensuring that both solutions can work together with ease, magnetic assembly delivers an approach that strengthens the power, durability, and versatility of the magnet itself.
What are magnetic assemblies used for?
There are many uses for a magnetic assembly, that is clear. However, the uses can be extremely varied in that they could be used for everything from improving power tool performance to robotics, defence, and even in the transport industry.
Most people guess these are commonly used in anti-theft items, making it harder for someone to break into a product or facility. However, they can be used in so many factors includes within the medical, agricultural, and navigation industries. So, magnetic assembly is something with a wide and varied use that can be used in many different ways. This technique has become increasingly common within various industries, helping to improve output and performance drastically.
The versatile nature of magnetic assembly means it can be easily used for day-to-day applications, too. For example, it is a common feature in everything from containers that closer over to point of purchase displays through to latches on doors and cabinets. That versatile nature is one of the main reasons why magnetic assembly is so common today. It can be extremely versatile, utilised for both personal and professional use.
For anything that needs a latch, for example, magnetic assemblies are a tremendous place to start. It is just what you are looking for that blend between power and performance.